Best Welding Jacket– Guide & Reviews

All welders know that burns are part of the job, but that doesn’t mean that we enjoy them. After you properly protect your head and hands, the most important part of any welder’s safety gear is a good welding jacket.

Some welding jackets are made from leather, but they tend to be heavy, hot, expensive, and they limit your range of motion which can make a tough weld even tougher.

To eliminate most of these issues, many welders prefer to wear a jacket made from 100% cotton or a cotton/nylon blend, which is more lightweight, cooler, and more affordable.

On a search to find the best welding jacket available on the internet today, I performed hours of research and narrowed the field down to these five top performers.

Here they are, with a short review of each one:

Best Corded Angle Grinder

1.Welding Jacket, Navy, Cotton/Nylon, XL

DEWALT DWE402 4-1 2-Inch 11-Amp Paddle Switch Angle Grinder

Miller Electric’s welding jacket is a good lightweight product that has overwhelmingly positive reviews:This jacket is made from a proven durable material that’s 88% cotton and 12% Nylon. This blue-colored mix is ideal for flame resistance and longevity under normal working conditions. You’ll appreciate how light this jacket is, and the level of protection it provides as well.

The Neck

​Unlike most welding jackets that use one or two snaps to secure the collar around your neck, the Miller jacket uses a unique velcro attachment. This is much easier to secure than snaps, and can be accomplished even with your gloves on. It’s easier to protect your neck from hot sparks with the Miller welding jacket.

The Snaps

To keep your jacket closed even when you’re rolling around and squeezing into that tight spot, Miller chose to use heavy-duty snaps.

Additional snaps on the cuffs provide added protection from sparks getting in through your wrists and burning your arms.

This welding jacket isn’t anything fancy, it’s just a simple and effective garment that will do it’s job. And since it’s from Miller Electric, you know it’s good quality.

2.BSX Flame-Resistant Welding Jacket

DEWALT DWE402 4-1 2-Inch 11-Amp Paddle Switch Angle Grinder

If you’re looking for a welding jacket that does it’s job and looks great too, this is a great choice for you.

Welders are a proud group, and they usually like to look their best, even on the job. This welding jacket is all black with red accents and red flames on the sleeves. It looks great and protects your torso from those nasty slag burns.


​The BSX welding jacket is adjustable so you’ll get the correct fit. The cuffs are adjustable with velcro closures, and there’s an adjustable strap so the jacket fits properly around the waist. It also has extended length so you get more coverage. If you want the right fit, this is the welding jacket for you.


​Weight is an important consideration for most welders, who are forced to wear their protective clothing all day. This jacket weighs in at a feather light 9 ounces, so it won’t drag you down as the day goes on.


​It’s always nice to have some pockets while you work, and this welding jacket delivers.

It has two inside pockets to hold whatever you need out of the reach of heat and sparks, and it also has a handy scribe pocket to hold your soapstone, punch, or flashlight. If you want pockets, this welding jacket’s got them.

While it’s not ideal for overhead welding or heavy MIG use, this jacket is great for TIG welding and normal stick welding use.


DEWALT DWE402 4-1 2-Inch 11-Amp Paddle Switch Angle Grinder

Black Stallion is a widely recognized brand that offers good quality welding protection products at reasonable prices. This welding jacket is a great product.This welding jacket is a real eye-catcher. The primary color is a bright blue, and black stripes accent the sides of the sleeves and from your hip to your armpit. 

The black stripe on your side also has blue flames inside, which looks great. If you want a welding jacket that looks different from everybody else’s, the Black Stallion welding coat really stands out.

Neck Protection

​No one who welds likes to get that welding redneck, so having a jacket that protects your neck is a must. This welding jacket has a wide stand-up collar that you can firmly keep in place with the quality metal snap. Don’t worry about your neck, this jacket’s got you covered.

​Other Features

​The BSX welding coat has some other great features as well. It has extended length so it will protect your body well below the waist, dual inside breast pockets, scribe pockets to hold smaller tools, and cuffs with two sets of snaps so they’ll fit everyone. An adjustable waist strap is also included to keep the sparks out of your pants! The BSX welding coat is a great product at an impressive price.


DEWALT DWE402 4-1 2-Inch 11-Amp Paddle Switch Angle Grinder

The Stryker is another great welding jacket from Black Stallion. It’s got all the features welders have come to expect from this brand.The Stryker welding jacket is made from 100% cotton with a fire-retardant coating, so it’s naturally resistant to smoldering and burning. Ever since welding technology was invented, professionals know that cotton is the best material you can wear, and the additional coating makes it that much better.

It Fits

​You can buy this jacket in sizes from Men’s small up to XX-Large, so you can get the Stryker no matter what your size. It also has features built-in to achieve a precise fit to your body. Adjustable waist strap, cuffs, and a collar that closes make sure those sparks can’t get inside. Just be sure to order a size larger than you normally wear, so you’ve got room to wear a layer or two underneath.

​It Snaps Shut

​Welding is a skill that’s part art, and part contortionist. There are an endless number of awkward positions and poses welders often find themselves in, so you don’t want that jacket to open up at the worst times.

To avoid this problem, the Stryker has heavy-duty snaps to hold your jacket closed and keep it that way. Snaps are also far easier to use and last longer than zippers, especially when you’re wearing gloves.

The Stryker from Black Stallion is a full-featured welding jacket that’s ready to go to work!


DEWALT DWE402 4-1 2-Inch 11-Amp Paddle Switch Angle Grinder

Here’s another great lightweight welding jacket from Black Stallion. It’s got all the features you expect and a super low price.The BSX welding jacket looks great. It’s almost all black, with a few small red highlights and some red flames on the outside of the sleeves, similar to those often found on long-sleeved motorcycle shirts. Say goodbye to your old nasty green jacket, and pick one up that looks as good as it works.


​When choosing a welding jacket, it’s good to consider the length. A longer jacket simply covers more of your body, so it offers more protection.

The extended length on the BSX jacket provides coverage down to about mid-thigh for most people, which is the ideal length for a welding coat.

If you’re worried about a jacket that’s too short, that’s not an issue with the BSX.

​Adjustments and Pockets

​To keep all openings firmly closed and the sparks out, the BSX jacket has several useful features. Two sets of snaps are available to hold the collar closed around your neck, and the cuffs are adjustable as well.

A waist strap keeps everything tight around your middle, so no flying debris, sparks, or metal get inside.
For pockets, the BSX has two inside breast pockets to hold your small tools or phone, and the scribe pockets on the sleeve will hold your marking devices.

This is Black Stallion’s top quality welding jacket, so it will definitely meet your needs without breaking your bank.

Final Verdict

If you’ve been looking for a cotton welding jacket instead of a heavy leather one, all five of these products are fantastic options. However, when I research a product, I always like to select a winner. For the best welding jacket, the winner is the BSX Flame-Resistant Welding Jacket. The BSX is made from the best materials, comes in every size, and has the features to adjust for a perfect fit. It also looks unique and has a great price that hard working people will appreciate. The best lightweight welding jacket available online is clearly the BSX by Revco.


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